Disclaimer: The information below is based upon my simplified interpretation of Airlines disaster videos available on YouTube RL.
An Alaska Airlines plane lost part of its ‘wall’ (panel), adjacent to where the passengers were seated, mid-flight, several thousand feet up in the air. The flight landed safely a couple of hours later. The investigators found that four rivets that are used to bolt the panel were missing ! The news program 60 minutes did a special after this accident to highlight the occasional compromises made in manufacturing.
A Japan Airlines (2013) Dreamliner flight made an emergency landing because of smoke in the cockpit. Investigators found that the lithium iron batteries had a ‘meltdown’. If you had a Dell or HP laptop several years back these had a similar problem with overheating due to lithium iron batteries!
The pilot of an Emirates flight entered the wrong weight of the plane while configuring the takeoff. Therefore the software suggested the wrong wing flaps settings based on this reduced weight. The tail half of the plane refused to lift causing the tail to screech against the runway creating sparks as the plane raced for takeoff !
Another plane’s rudder got stuck in one position causing the plane to tilt in one direction. The pilot and his first officer had to struggle with all their might to hold the plane horizontal. They made an emergency landing with the plane tilted in one direction without losing any life. The Investigators found that the cap of the hydraulic system that controlled the movement of the rudder was broken causing the hydraulic fluid to leak and therefore no amount of pressure from the pilot could move the rudder! A small part controlled the lives of the occupants of that plane.
A small L shaped sensor at the front of another Boeing plane below the cockpit was covered with ice when flying through cold weather. It sent erroneous information to the software called MCAS that controls the angle at which the plane flies. It calculated the angle higher than at which the plane was flying.Therefore the plane did a nosedive disregarding the input of the pilot. Design oversight and too much automation obviously!!
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